A wide variety of vibration analysis tools is available in the market to choose from. These tools allow maintenance professionals and engineers to measure vibration accurately. They can be used to monitor critical and non-critical balance of different rotating machines in a plant. Some of the common machines that require the use of these tools for condition monitoring include fans, pumps, motors, centrifuges, compressors, cooling towers and engines. Vibration analysis tools provide overall vibration level outputs for the X, Y and Z axis in acceleration.

The process of collecting periodical machine vibrating data is known as vibration condition monitoring. Often abbreviated as VCM, this process is typically intended for the purpose of predictive maintenance. Looseness, imbalance, misalignment and bearing faults are common in all rotating machines. Vibration condition monitoring provides a no-fuss solution to identify these faults. Once the faults are identified, maintenance professionals can easily eradicate them. Some of the key benefits of condition monitoring are as given below:

It reduces maintenance costs.
It extended machine and component life.
It reduces machine's operational cost.
It prevents catastrophic failure and emergency shutdowns.
It assists maintenance scheduling.
It maximizes machine's efficiency.

Condition monitoring is performed to determine the condition of a machine. It helps maintenance professionals identify and repair potential failures in advance. It plays a vital role in most industrial plants where rotating machines are used. Condition monitoring is primarily used on rotating machines to detect common problems, such as loose parts and wear of components. Minor problems often turn into major failures if not detected or repaired at early stage. For example a loose bearing or part may affect overall functionality of machine.

Before the concept of condition monitoring came into existence, the standard maintenance procedures involved predictive and corrective maintenance. However with advent of technology in condition monitoring, identifying the faults became a lot easier. From maintenance perspective, condition monitoring involves the use of different tools and techniques. This technique can be useful in every rotating machines, whether be it a fan, compressor, pump, motor or centrifuge. The most commonly used techniques include oil analysis, condition monitoring, thermal imaging and ultrasonic measurements. Each of these techniques has its own use in different types of machines. When talking about condition monitoring, it is a non-destructive technique. If you are looking for vibration analysis services, there are many companies in every town and city that provide the same.